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Halogen Free PV Cable PV1-F 450/750V - Reliable China Suppliers & Factory Standard 2 Pfg 1169/08.2007
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Halogen Free PV Cable PV1-F 450/750V - Reliable China Suppliers & Factory Standard 2 Pfg 1169/08.2007

Introducing the PV1-F cable, a reliable choice for various applications, complying with the standards set by 2 Pfg 1169/08.200With a rated voltage of 450/750 V, this top-quality cable is designed to meet the demands of modern electrical systems. Sourced directly from trusted suppliers in China, our PV1-F cables ensure durability and performance. As a leading factory, we prioritize quality and efficiency in every product we offer, making us your go-to partner for electrical solutions.

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    Product Details

    Construction

    (1) Conductor

    Number of conductors: 1

    The conductor is class 5, according to EN 60228.

    The single wires are tinned.

    Preferred diameters: 2.5, 4, 6, 10, 16 mm²

    (2) Insulation

    The insulation is a suitable halogen free material applied around the conductor.

    The insulation is extruded and consist of one or several adjacent adherent layers. It is solid and homogeneous, it is possible to remove it without damage to the insulation itself, to the conductor and to the tin coating.

    The insulation is smooth, consistently applied and largely circular.

    (3) Sheath

    The core is covered by a sheath.

    The sheath around the core is of a suitable halogen free material.

    The sheath is extruded and shall consist of one or several adjacent adherent layers. The sheath is smooth and consistently applied.

    Current carrying capacity of PV-cables

    Rated diameter Kind of installation
    Single cable free in air Single cable on surfaces To cables adjacent on surfaces
    mm² A A A
    1.5 30 29 24
    2.5 41 39 33
    4 55 52 44
    6 70 67 57
    10 98 93 79
    16 132 125 107
    25 176 167 142
    35 218 207 176

    Conversion factor for deviating temperatures

    Ambient temperature (°C) Conversion factor
    Up to 60 1.00
    70 0.91
    80 0.82
    90 0.71
    100 0.58
    110 0.41

    Tests for halogen free PV-cable

    1 2   3 4 5
    Ref. No. Test Requirements Category of test Test method described in
    standard clause
    1 Electrical tests        
    1.1 Resistance of conductors   T.S EN 50395 5
    1.2 Voltage test on completed cable with AC or DC   T.S EN 50395 6
      – AC-test-voltage kV 6.5      
      – DC- test-voltage kV 15      
      Length of sample m 20      
      Duration of test min 5      
      Temperature of the water °C 20±5      
    1.3 Absence of faults at complete cable   R EN 50395 10
      – AC-test-voltage kV 10      
    1.4 Surface resistance of sheath   T EN 50395 11
      – Minimum value Ω 109      
    1.5 Insulation at complete cable   T EN 50395 8
      Length of sample m 5      
      Duration of test h 2      
      Temperature of the water °C 20±5      
      – Minimum value at 20 °C Ω·cm 1014      
      – Minimum value at 90 °C Ω·cm 1011      
    1.6 Long term resistance of insulation to d.c.   T   Annex D
    2 Constructional and dimensional tests        
    2.1 Checking of compliance with constructional provisions   T.S   Inspection and manual tests
    2.2 Measurement of thickness of insulation   T.S EN 50396 4.1
    2.3 Measurement of thickness of sheath   T.S EN 50396 4.2
    2.4 Measurement of overall dimensions        
    2.4.1 – Mean value   T.S EN 50396 4.4
    2.4.2 – Ovality % ≤15 T.S EN 50396 4.4
    3 Pressure test at high temperature at complete cable   T EN 60811-3-1  
    3.1 Test conditions:        
      – temperature °C 140±3      
      – duration of heating under load min 240      
      – Coefficient k   0.6      
    3.2 Results to be obtained:        
      – depth of penetration, max. % 50      
      – Voltage test 10 min after exculpation and cooling         Table 4, 1.2
    4 Damp heat test   T EN 60068-2-78  
    4.1 Test conditions:        
      – temperature °C 90      
      – duration h 1000      
      – relative humidity % 85      
    4.2 Results to be obtained:        
      – variation of tensile strength max.% -30      
      – variation of elongation at break max.% -30      
    5 Resistance against acid and alkaline solution   T EN 60811-2-1 10
    5.1 Chemical stress        
      acid: N-Oxal-acid        
      alkaline solution: N-sodium hydroxide solution          
      temperature °C 23      
      duration h 168      
    5.2 Tensile strength:        
      variation, max. % ±30      
    5.3 Elongation at break, min. % 100      
    6 Test of influence   T   Annex A
    7 Cold impact test at –40 °C   T   Annex E
    8 Cold bending test   T EN 60811-1-4 8.2
      Diameter of cable < 12.5 mm        
    8.1 Test conditions:        
      – temperature °C –40 ± 2      
      – duration of conditioning h 16 EN 60811-1-4 8.2.3  
    8.2 Results to be obtained Absence of cracks      
    9 Cold elongation test       Table 3
    Diameter of cable ≥ 12,5 mm        
    10 Ozone resistance at complete cable   T    
    10.1 Method B     EN 50396 8.1.3
      – temperature °C 40 ± 2      
      – relative humidity % 55 ± 5      
      – duration h 72      
      – Ozone concentration (by volume) % (200 ± 50) × 10–6      
    10.2 Results to be obtained Absence of cracks.      
    11 Weathering/UV-resistance   T HD 605/A1 2.4.20
    11.1 Conditions:        
      – duration h 720      
      – temperature (Black-Standard-temperature) °C 63      
      – relative humidity % 65      
      – min. power at wavelength 300 nm to 400 nm W/m² 60 ± 2      
      – duration spraying/drying min 18/102      
      Results to be obtained Absence of cracks.      
    12 Dynamic penetration test   T   Annex F
    13 Notch propagation   T   Annex G
    14 Shrinkage test at complete cable   T EN 60811-1-3 11((sheath))
    14.1 Conditions:        
      – temperature °C 120      
      – duration h 1      
      – Distance L of sample mm 300      
    14.2 Results to be obtained:        
      – Maximum shrinkage. % 2      
    15 Test under fire conditions        
    15.1 Test for vertical flame propagation at complete cable   T.S EN 60332-1-2  
    15.2 Assessment of halogen   T.S    
    15.2.1 Absence of halogen       Annex B
    15.2.2 Determination of halogens –       Annex C

    Requirements for halogen free insulation and sheath compounds

    1 2 3 4 5 6 7
    Ref. No. Test Unit Test method described in Type of compound
    standard clause insulation sheath
    1 Mechanical characteristics          
    1.1 Properties before ageing   EN 60811-1-1 9.2    
    1.1.1 Values to be obtained for the tensile strength:          
      – median, min. N/mm²     6.5 8.0
    1.1.2 Values to be obtained for the elongation at break:          
      – median, min. %     125 125
    1.2 Properties after ageing in oven   EN 60811-1-2 8.1    
    1.2.1 Ageing conditions:          
      – temperature °C     150 ± 2 150 ± 2
      – duration of treatment h     7 × 24 7 × 24
    1.2.2 Values to be obtained for the tensile strength:c          
      – median, min. N/mm²     - -
      – variation, max. %     –30a –30a
    1.2.3 Values to be obtained for the elongation at break:c          
      – median, min. %     - -
      – variation, max. %     –30a –30a
    1.3 Hot set testd   EN 60811-2-1 9    
    1.3.1 Conditions          
      – Temperature °C     200± 3 200± 3
      – Time under load min     15 15
      – mechanical stres N/cm²     20 20
    1.3.2 Values to be obtained          
      – elongation under load, max. %     100 100
      – permanent elongation after cooling, max. %     25 25
    1.4 Thermal endurance properties   EN 60216-2      
    1.4.1 Conditions          
      Either test of elongation at break or bending test shall be performed.          
      – Temperature index       120 120
      – elongation at breakc %     50 50
      – bending test   EN 50305 7.2 2 D 2 D
    1.5 Cold elongation test   EN 60811-1-4 8.4    
    1.5.1 Conditions:          
      – temperature °C     –40 ± 2 –40 ± 2
      – duration h EN 60811-1-4 8.4.4 und 8.4.5 b b
    1.5.2 Values to be obtained:          
      – elongation at break, min. %     30 30
    a No positive value for variation fixed.
    b See test method in column 4 and 5.
    c This test is performed at test samples of insulation and sheath compound.
    d This test is performed only at cross-linked insulation and sheath compound.

    Advantages

    (1) Consistent Product Quality

    Our company utilizes high-quality raw materials and advanced manufacturing processes to ensure that the products meet customers' specifications and performance requirements. Supported by a comprehensive inspection system, we rigorously monitor quality from four key stages: raw material inspection, in-process inspection, semi-finished product inspection, and finished product inspection. Throughout production, we strictly implement data collection protocols and retain product samples, ensuring full traceability for every item.

    (2) Industry-Leading Delivery Speed

    We maintain ample inventory across all product categories, enabling us to promptly fulfill urgent customer demands. Additionally, our strategic stock of semi-finished products, combined with a highly flexible production management approach, allows us to efficiently address diverse and time-sensitive customer requirements.

    (3) Tailored Customization Services

    For customized product requests, we have established a sophisticated and streamlined workflow. Each custom project is supported by a dedicated one-on-one service team, comprising experts from R&D, sales, production, after-sales, and other relevant departments. This structure ensures professional and efficient solutions tailored to the customer's specific needs.

    Frequently Asked Questions (FAQ)

    What are the core components of the PV-cable construction?

    The halogen-free PV-cable consists of three primary components: a single class 5 tinned copper conductor (per EN 60228), a solid and homogeneous halogen-free extruded insulation, and a protective halogen-free outer sheath.

    How does ambient temperature affect the current capacity of these PV cables?

    As the ambient temperature deviates, you must apply a conversion factor to the rated current capacity. Up to 60°C, the factor is 1.00, but it drops to 0.71 at 90°C and down to 0.41 at 110°C, reducing the overall current carrying capacity.

    What are the mechanical standard requirements for insulation and sheath before aging?

    According to EN 60811-1-1, the minimum tensile strength before aging must be 6.5 N/mm² for the insulation and 8.0 N/mm² for the sheath. The minimum elongation at break for both materials must be at least 125%.

    How do you test the weathering and UV-resistance of the PV-cables?

    Weathering/UV-resistance is tested under HD 605/A1 clause 2.4.20. The cable is subjected to a 720-hour test at a black-standard-temperature of 63°C, 65% relative humidity, and a minimum power of 60 ± 2 W/m² at 300 nm to 400 nm wavelengths. The final result must show an absence of cracks.

    How do you guarantee quality control and traceability during manufacturing?

    We strictly monitor product quality across four stages: raw material inspection, in-process inspection, semi-finished product inspection, and finished product inspection. All production data protocols are recorded and samples are archived to ensure full product traceability.

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